Factory IIoT designs and deploys industrial digital transformation solutions built on Ignition by Inductive Automation — connecting your shop floor, operations, and enterprise with real-time intelligence and Industry 4.0 architecture.
Allen-Bradley, Siemens, Mitsubishi
Work Orders & Genealogy Tracking
From PLC integration to enterprise dashboards, we architect the full digital stack for manufacturing operations.
Custom Ignition SCADA screens, tag structures, and historian configurations tailored to your process — built for operators, not just engineers.
Learn more →Full Manufacturing Execution System deployments covering work orders, genealogy, quality, scheduling, and OEE tracking using Ignition's MES modules.
Learn more →Real-time and historical OEE dashboards with drill-down analysis by line, shift, and SKU. Integrated with ERP for complete production visibility.
Learn more →Unified Namespace (UNS) design using MQTT Sparkplug B, edge computing with Ignition Edge, and hybrid cloud data pipelines for enterprise integration.
Learn more →Bi-directional integration between Ignition and SAP, Oracle, or custom ERP systems. One source of truth from shop floor to executive dashboards.
Learn more →Containerized Ignition deployments, automated backups, HA/DR architecture, Traefik reverse proxy, and secure remote access for your plant systems.
Learn more →Ignition is the industrial application platform powering the world's most advanced manufacturing operations. We are certified experts who leverage its full power.
No per-client, per-tag, or per-screen fees. Scale your system without scaling your licensing costs.
Browser-native Perspective screens accessible from any device — desktop, tablet, or mobile on the floor.
Tag historian with millisecond resolution, data compression, and direct SQL/API access for analytics.
Native drivers for Allen-Bradley, Siemens, Mitsubishi, Omron, Modbus, OPC-UA, and 100+ more.
Work order management, genealogy & traceability, quality management, and downtime tracking — all native.
Ignition Edge for field devices, MQTT for cloud connectivity, and container-native deployment support.
Real-world implementations across food & beverage, automotive, pharmaceuticals, and discrete manufacturing.
Multi-line OEE tracking with Ignition Perspective, integrated with Allen-Bradley PLCs and SAP PM for downtime categorization.
View Project →End-to-end genealogy tracking for a pharmaceutical plant — batch records, e-signatures, and FDA 21 CFR Part 11 compliance.
View Project →Designed and deployed a UNS for a multi-site automotive supplier using Ignition Edge, MQTT Sparkplug B, and a central Ignition hub.
View Project →Bi-directional integration between SAP PP/QM and Ignition MES for a food & beverage plant — work orders, confirmations, and quality results.
View Project →Docker-based Ignition Edge deployment across 12 remote sites, reporting into a central cloud Ignition gateway with automated failover.
View Project →Paperless quality inspections, SPC charting, and CAPA workflows built in Ignition Perspective — replacing legacy paper-based QMS.
View Project →Practical guides, case studies, and deep-dives into Ignition, IIoT architecture, and digital transformation for manufacturers.
A step-by-step guide to designing a UNS that scales from a single plant to a multi-site enterprise.
Read Article →How to containerize Ignition with persistent volumes, SSL via Traefik, and automated backup pipelines.
Read Article →Common pitfalls and proven approaches for accurate, operator-friendly OEE tracking on the shop floor.
Read Article →How a mid-sized food manufacturer eliminated paper travellers and achieved real-time batch visibility.
Architected a Unified Namespace connecting 8 plants, enabling enterprise-wide OEE benchmarking.
Replaced legacy paper-based batch records with Ignition MES, achieving full electronic records compliance.
Standalone vs. redundant vs. distributed — choosing the right topology for your plant.
20-point checklist to assess your plant's readiness for a Unified Namespace implementation.
Estimate the financial impact of improving your OEE by 5, 10, or 15 percentage points.
A technical comparison of Ignition against Wonderware, FactoryTalk, and WinCC for modern IIoT.
A structured template to define and document MES functional requirements for an RFP or internal project.
A phased roadmap from basic connectivity to fully autonomous, data-driven manufacturing operations.
Digital Transformation Leader • Industry 4.0 Architect • Ignition Expert
Jaideep Ayancha is a seasoned industrial technology architect with deep expertise in designing and delivering end-to-end digital transformation programs for manufacturing enterprises. With a strong foundation in both OT (operational technology) and IT systems, he bridges the gap between the shop floor and the boardroom.
His work spans SCADA/MES architecture on Ignition, Unified Namespace design, IIoT infrastructure, and plant-level AI integration — delivering solutions that are production-grade, secure, and built to last.
Every project starts with a solid architecture. We design systems that are scalable, maintainable, and aligned with your long-term digital strategy.
No outsourcing, no hand-offs to junior consultants. Jaideep is personally involved in architecture, design, and delivery of every engagement.
We don't just build — we document, train, and empower your team so you own your system and can operate it confidently.
Whether you're starting fresh, modernizing legacy SCADA, or scaling a multi-site IIoT program — let's discuss what Factory IIoT can do for you.